What It’s Like to Blend Your Own Bourbon at Breckenridge Distillery’s Founder’s Lab

Breckenridge Distillery’s Founder’s Lab
Inside Breckenridge Distillery’s Founder’s Lab.Brent Taylor

Whiskey-maker wannabe’s rejoice: The Blending Experience at Breckenridge Distillery’s Founder’s Lab lets you mix and match your own whiskey under the guidance of topnotch, glass-swirling distillers. You can learn the art of blending bourbon from nosing and flavor categorization to pairing substrates and breaking down aggregate flavors. Perhaps the best reason to cheer: At the end, after measuring out combinations to the milliliter, you get to leave with a bottle of your own creation, complete with a customized label, to impress your friends back home.

 

 

“It’s exactly what bourbon connoisseurs are looking for,” says distillery owner Bryan Nolt, a radiologist and former “scotch nerd” who founded Colorado’s largest whiskey distillery in 2008. “You get walked through the whole process, which is pretty complicated. We teach you what you’re tasting and why. It’s like going to Andrew Zimmern’s to eat dinner.”

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When we arrive, glass-topped barrel coffee tables are crowned with four beakers of bourbon, labeled A through D, as well as five snifters, two sterile pipettes (10 and 25ml), and a glass blending tank with pestle. Next to them are Tasting Sheets, with nose, flavor and finish categories; an official Tasting Wheel from the American Bourbon Association, whose characteristics fan out from the big five taste wedges of wood, grain, spice, sweet, and fruit/floral; and Blending Trials forms, where we can track our creations.

The bourbons are all barrel-proof, 115 to 134, higher than what they’d bottle at. In our nosing glasses, we’ll proof them down for taste by using a dropper to add water (think reverse osmosis) straight from the Continental Divide. Breckenridge Distillery proofs their bottles down to 86 proof). The water, Nolt says, will make the bourbons “start opening up, releasing intricacies along the way.”

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Under the tutelage of head distiller Hans Stafsholt, we then begin sampling each bourbon, adding water to taste. We learn to swish our glasses back and forth, not swirling, before smelling—picking up subtle notes of oak, spice, and caramel. Sample A, a 2016 aged a full five years, carries notes of orange, cinnamon, caramel, honey, and perhaps a bit of white pepper. On the lips, it brings out a balance of orange predominantly, with a backing of cinnamon. We’re joining the likes of the moonshine-making Hatfields and McCoys, with the only feuding coming between our senses.

The ingredients, says Stafsholt, are nothing but water and grain, including corn, barley, and rye. It’s the thousands of chemical compounds in each, as they oxidize and release tannins, that cause the subtle flavor differences.

“Ninety-five percent of our barrels fit into four categories—fruit, vanilla, rice spice, and mature oak,” says Nolt, adding that barrels age faster at Breckenridge’s altitude of 9,600 feet, leading to more more evaporation but also flavor. “Then we get 1 percent that’s weird shit, like anise, clove, or even bananas Foster. We save those for our special Powderhound blends.”

After smelling and tasting, we move onto the “finish” category of our sheets—aka how it sits on the tongue. Does it linger? Is it grainy or earthy? “We look for a long finish,” says Stafsholt. “Ones that finish quickly can be a little boring. We love the lingering spice finish.” We also learn about “mouth feel” characteristics, which is just as important as nose, flavor, and finish. This is how it feels on the tongue. You want a certain viscosity or creaminess, says Stafsholt—nothing that burns or is too “thin.”

We move on to each sample: sloshing, sniffing, sipping. Sample B, an 8-year old 2013 barrel at 134 proof wafts notes of butterscotch—from our Tasting Wheel falling into the sweet category alongside toffee, caramel, and vanilla—as well as spice and a hint of leather.

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Beaker C, a 2016 also aged five years, sits at 128.6 proof. It noses in aromas of butterscotch, dark, sweet fruit, and dried fruit with traces of chocolate. Its finish is thicker, almost creamy. Bourbon D is tougher to characterize. “It was stumping me earlier,” admits Stafsholt, who, after more sloshing, identifies nose tones of spicy brown sugar and caramelized bananas Fosters. Its flavor carries bits of mature oak and perhaps fig undertones.

Mixing bourbons at Breckenridge Distillery’s Founder’s Lab.
Mixing bourbons at Breckenridge Distillery’s Founder’s Lab: equal parts precise chemistry and intuition. Brent Taylor

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Then we move onto the blending, which, we learn, brings out a bourbon’s more dominant characteristics while suppressing its more dormant ones. Once we hit a golden spot, we’re told, they’ll help us proof it down by adding water. Most of their bourbon comes in at 86, 92, or 105 proof.

“Blending is difficult,” says Nolt. “What you thought would go together oftentimes doesn’t. That lovely butterscotch might disappear completely. And it’s hard to find two that are completely complementary.”

Nolt should know. Now producing 23 barrels a day, five days a week, in a 10,000-gallon mash kettle and multiple fermentation tanks, his business is growing 40 percent each year. Led by the company’s flagship Breckenridge Bourbon, a three-time Whisky Magazine Best American Blended winner, he bottles 1.5 million flagons of his booze annually. But even he can get stumped.

Advising us that it’s all about playing around and having fun, he suggests starting with a baseline and keying in on the “more simplistic characteristics” we like.

“I see three ways this could go,” Nolt continues. “Fifty-fifty of B and D; 50 percent A and then increments of the others; or 80 percent of one you love, then tweaking it with others.”

What It’s Like to Blend Your Own Bourbon at Breckenridge Distillery’s Founder’s Lab

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My first stab is 80 percent of C, whose subtleties I enjoyed, combined with 20 percent A. Not bad. A waft of fruitiness and perhaps oak, with a few milliliters of water releasing its nuances. I jot down the percentages under the appropriate column headings on the Trial Sheet.

Stab two is 50/50 B and D. A little wonky. Then I try 50 percent C with 25 percent B and 25 percent D. Yikes. Thankfully, I’m not the only one stumbling upon blends that don’t work.

“Wheewee,” yells Bryan from across the room, crinkling his nose at his own concoction. Even he knows when two mashes don’t mesh. Then he admits, “I sometime get tricked by blending the younger whiskeys.”

An hour in, we’re interrupted by a charcuterie tray of meats and cheeses. We take a break, glad for something in our bellies besides booze. Salty cheeses, like Brie, says Stafsholt, bring out a bourbon’s fruitiness.

We nibble and note, nibble and note. In the end, I settle on a combo of 50 percent A, 10 percent B, and 40 percent C. Voila! I like it; it’s more balanced, with no particular flavor being more prominent. It carries undertones of fruit, with just a little spice and a subtle hint of oak. Stafsholt sloshes, smells, sips, then nods his approval.

Then, joy of joys, we get to take our concoctions home. Stafsholt blends a larger batch with my exact proportions straight from the barrels, proofs it down to the desired 105-proof, applies a label and wax-corks the bottle. I’ve done it; I might not be Pappy Van Winkle, but I’ve blended my own bourbon for the first time ever, the proof tightly in my palm.

Nolt, who does belong in the same room as Van Winkle or Basil Hayden, is finally happy with his own blend as well. “I don’t know anywhere else you can find something as experiential as this,” he says, adding they plan to host one to two of these blending experiences per week. “The average person just doesn’t get to do this. It’s easy to find romance with wine, but it’s hard for consumers to get behind the curtain with whiskey. And I love getting to share it.”

Breckenridge distillery hosts one to two Blending Experiences per week. The cost is $300, with a minimum of four people, which gets you a bottle of your final creation (additional bottles: $100).

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